BOOSTEDEVERYTHING wrote: ↑2024 Sep 03, 12:32
PCMFlash does work on the Explorer PCM if you wanted to go that route in the future.
I'll keep that in mind for future, for now I have the X4.
As far as the swap is concerned, everything is hooked up properly and working. I carefully selected my donor vehicle based on my truck's year model. The big sticking points are the fuel system, the VSS, and the PATS. Both my truck and donor match on all counts. Used Forscan to mate up the PATS system and make the VSS adjustment for tire size and speed. Seem to need a tuner to make any changes to gear ratio, but I actually plan to swap the 3.73 gears into the Ranger as well.
As far as I know it does shift like stock for an Explorer. I drove the donor for 1-200 miles before the swap, including home from the purchase. No shifting "problems" noted. No shifting "problems" now. After the swap it shifted the same. Stock shifting just appears to be rather lazy, but that was the only example of a 5.0 Explorer that I've driven down the road. It makes sense that Ford would program the shifting to be that way, but I'd prefer something more like a fun sports car. Don't know about line pressures, but the shifting with the tune installed felt a lot better to me.
For the codes. I still don't know about the P0340 (CMP circuit) code, but it hasn't come back yet. I think that the P0300 and P0308 have been solved. Turns out that I had a spark plug wire that got a little burned on a header and I think it was intermitten short to ground. Repositioned the wire and it too hasn't returned yet. I need to get a new wire set and do a better job of routing them.
The idle issues seem to be a combination of tuning not matching the camshaft and a bad IAC valve. When I installed the new engine I installed a new TPS and IACV because I didn;t like the old dirty valve sitting on top of the new engine. Swapped back to the old IACV and it cleaned up the idle a bunch and hasn't stalled again yet.
With those cleared up, now I'm getting a P0455 EVAP system leak. From my reading and wiggling some lines under the hood, I suspect that I have a vacuum leak between the intake and the purge valve. It's an easy first place to check.
---- TL/DR----
1.7 Rockers...
Let me back up a bit before proceeding. I didn't realize it until just now, but I need to update that signature. The engine in the truck now is not the engine I started this thread with.
I had two Explorer 5.0L engines here at the house. The first was a 150K mile engine from a rollover that I had reason to believe was in very good shape (probably was at the time) and that I had for several years for a previous swap that fell through. The second was the engine that came in the donor I bought last year for the AWD transmission and other drivetrain parts, I thought it was worn out. I knew going in that I was going to run one engine for a few years and rebuild the other to swap in. Turns out I picked the wrong engine to start with and things progressed quicker than expected.
The first engine is the one that I initially used in the swap. When prepping for the previous swap I had installed the 1.7 rockers with upgraded valve springs. That combination was just fine, no PTV issues, and that rocker swap has been done on the Explorer engines a fair bit in the past. It is successful, but not a lot of gains. Unfortunately, that engine had other issues, like almost no oil pressure at warm idle. Put a couple hundred miles on it after the swap and it ran like a champ (considering), but with the oil pressure I didn't trust getting very far from home.
Same week I started this thread (next day IIRC) the block from the second engine was dropped off at the machine shop. At the time I still didn't know entirely what I was planning. I think what I had in mind was valve job on the heads and a better camshaft, didn't stay that way. Well, a few weeks ago we got a new engine installed, 0.030 overbore with slight compression bump from pistons. Also got a "top end package"; ported heads, ported intake intake, custom grind cam, upgraded springs to match the cam. With the new cam I went back to stock 1.6 rocker arms. I may do roller rockers at some point, but it'll stay with 1.6 ratio. That'll only happen I get a good deal on good used ones.
I'll get on updating that signature next chance I get.