fuel pump questions

Anything not covered in the other forums.
dleach1407
Posts: 468
Joined: 2021 Mar 21, 15:17
Location: Colorado Springs, CO
Vehicle Information: 95 Mustang GT, CBAZA Quarterhorse
331, 190 11R heads, Edelbrock Victor 50 manifold, F303, T5, 76mm Turbo, 91 octane, Returnless dual pump 03 cobra tank, Behind bars rails, 80# siemens injectors
wbo2_030MtxL

57 F100, RZASA, 04 Crown Vic ecu and harness, 302, GT40 heads, 4r70w, 80# deka5 shorties, Holley carb style throttle body, Speedmaster high rise intake manifold

fuel pump questions

Unread post by dleach1407 »

So I think I am still dealing with my fuel pump overheating my fuel. Its better than it was before because I dont have boiling issues but I get a pretty big swing in my fuel trims if I drive the car for a few hours vs 30 minutes. I currently have a on3 triple hat with dual 340lph pumps and an 03 cobra tank. The first pump runs off the computer, the second is activated by a Hobbs switch set at 3psi. I was thinking of switching out my main pump for a 190 or even 155lph pump and leave the secondary 340lph in there for when it goes into boost. I ultimately want to switch back to e85 so I need some overhead but I thought switching to a small main pump will help with the heating issues since I wouldnt be recirculating the fuel nearly as much. As a refresher, I completely rebuilt the fuel system last year. The regulator is in the rear. I have a 8an supply and a 6an return with 8an behind bars rails. the supply line from the rear to the front is wrapped in fiberglass insulation and reflective tape to reduce heat absorption. Will I have any issues running mismatched pumps or should I replace both pumps with 190s?
dleach1407
Posts: 468
Joined: 2021 Mar 21, 15:17
Location: Colorado Springs, CO
Vehicle Information: 95 Mustang GT, CBAZA Quarterhorse
331, 190 11R heads, Edelbrock Victor 50 manifold, F303, T5, 76mm Turbo, 91 octane, Returnless dual pump 03 cobra tank, Behind bars rails, 80# siemens injectors
wbo2_030MtxL

57 F100, RZASA, 04 Crown Vic ecu and harness, 302, GT40 heads, 4r70w, 80# deka5 shorties, Holley carb style throttle body, Speedmaster high rise intake manifold

Re: fuel pump questions

Unread post by dleach1407 »

Anybody?
jcbryant
Posts: 58
Joined: 2021 Jun 04, 17:11
Location: Jefferson City, MO
Vehicle Information: 2015 5.0 from F150
2016 mustang pcm strategy FPGP6KS
2.9 whipple
132mm whipple throttle body
1050X injector dynamics
fore dual fuel pumps with return fuel lines
long tube headers
91 octane

2013 F150 3.5 ecoboost

2006 F350 6.0 Powerstroke

Re: fuel pump questions

Unread post by jcbryant »

Have you thought about running the return fuel through a cooler before returning to the tank. Couldn't a simple power steering cooler from a car help?
you could put it under the car where is could get some air flow.
wwhite
Posts: 316
Joined: 2021 Feb 16, 15:53
Location: Victoria, BC, Canada
Vehicle Information: 1994 Flarside, XLT, 351w E4OD
SD48b, Quarter Horse, Burn2

Re: fuel pump questions

Unread post by wwhite »

Not enough information.
Are your pumps in series or parallel?
Why is your regulator at the rear?
m-barans
Posts: 88
Joined: 2021 Feb 16, 23:09
Location: Lafayette, Oregon US
Vehicle Information: 2003 Mercury Marauder 300A with new stock bore IRON 4.6 block, Manley crank, Manley H-tuff h-beam rods, CP pistons with stainless rings, ARP head studs, GT500 lash adjusters and rollers, D series cylinder heads, VMP GEN3R 2.65 L TVS blower, 80 lb/hr FRPP Siemens Deka injectors, HPX slot 100mm MAF, coyote mustang fuel pump with Holley 60 psi filter/regulator return at pump, Stainless works long tube headers and complete exhaust, Moates quarter horse and TunerPro RT with support from Decipha, RZASA strategy.

2001 Ford Lightning SVT F-150 stock engine w/ inlet ported M112, GT500 rollers, ARP head studs, metco quick change upper pulley with stock sized upper, K&N intake system, bassani SS exhaust system from the stock manifold flanges back. 4x4 trans oil pan. SSBC big brakes 14” up front. Work/Street truck. My “next to build” with trick flow heads (before extinction) with h-beams & cobra jet crank (sitting in tool box) and proper pistons. Next up after the marauder is dialed in.

Re: fuel pump questions

Unread post by m-barans »

You could hit the pumps with less voltage and trigger 12V power with a switched relay. A concept similar to factory gen 2 Lighting trucks fuel systems. Just a thought “spin the pumps less until you need them”
dleach1407
Posts: 468
Joined: 2021 Mar 21, 15:17
Location: Colorado Springs, CO
Vehicle Information: 95 Mustang GT, CBAZA Quarterhorse
331, 190 11R heads, Edelbrock Victor 50 manifold, F303, T5, 76mm Turbo, 91 octane, Returnless dual pump 03 cobra tank, Behind bars rails, 80# siemens injectors
wbo2_030MtxL

57 F100, RZASA, 04 Crown Vic ecu and harness, 302, GT40 heads, 4r70w, 80# deka5 shorties, Holley carb style throttle body, Speedmaster high rise intake manifold

Re: fuel pump questions

Unread post by dleach1407 »

jcbryant wrote: 2021 Jun 06, 23:17 Have you thought about running the return fuel through a cooler before returning to the tank. Couldn't a simple power steering cooler from a car help?
you could put it under the car where is could get some air flow.
Yes i have. I found a 6an cooler but I really don't have enough room under the car. The car sits pretty low too so under car options are limited
dleach1407
Posts: 468
Joined: 2021 Mar 21, 15:17
Location: Colorado Springs, CO
Vehicle Information: 95 Mustang GT, CBAZA Quarterhorse
331, 190 11R heads, Edelbrock Victor 50 manifold, F303, T5, 76mm Turbo, 91 octane, Returnless dual pump 03 cobra tank, Behind bars rails, 80# siemens injectors
wbo2_030MtxL

57 F100, RZASA, 04 Crown Vic ecu and harness, 302, GT40 heads, 4r70w, 80# deka5 shorties, Holley carb style throttle body, Speedmaster high rise intake manifold

Re: fuel pump questions

Unread post by dleach1407 »

m-barans wrote: 2021 Jun 07, 00:04 You could hit the pumps with less voltage and trigger 12V power with a switched relay. A concept similar to factory gen 2 Lighting trucks fuel systems. Just a thought “spin the pumps less until you need them”
I don't need 680lph. I'm only making 560whp. My car is 99% street car so streetability is the most important thing. I have thought about what you mentioned which could be done with a 5 pole relay and a resistor but i feel using a small pump or pumps is a better option in the long run.

A 155+340 or dual 190s will both meet my needs. I really like the idea of running a 155 and 340. It should solve all my fuel heat issues
red5.0fogger
Posts: 150
Joined: 2021 Mar 22, 15:58
Location: Newington CT
Vehicle Information: 1986 Mustang GT, Stock block, TFS 170 Heads , N41 cam, ported cobra intake, nitrous, T5 , 3.73s

Re: fuel pump questions

Unread post by red5.0fogger »

Can you somehow take a temperature measurement of the actual fuel in the tank? Or even use infared thermometer on the bottom of the tank. If the skin of the tank is near ambient i would think the temp is not a problem. It could just be adding air bubbles somehow. I think I saw a video about the cavitation problem.
dleach1407
Posts: 468
Joined: 2021 Mar 21, 15:17
Location: Colorado Springs, CO
Vehicle Information: 95 Mustang GT, CBAZA Quarterhorse
331, 190 11R heads, Edelbrock Victor 50 manifold, F303, T5, 76mm Turbo, 91 octane, Returnless dual pump 03 cobra tank, Behind bars rails, 80# siemens injectors
wbo2_030MtxL

57 F100, RZASA, 04 Crown Vic ecu and harness, 302, GT40 heads, 4r70w, 80# deka5 shorties, Holley carb style throttle body, Speedmaster high rise intake manifold

Re: fuel pump questions

Unread post by dleach1407 »

red5.0fogger wrote: 2021 Jun 07, 09:30 Can you somehow take a temperature measurement of the actual fuel in the tank? Or even use infared thermometer on the bottom of the tank. If the skin of the tank is near ambient i would think the temp is not a problem. It could just be adding air bubbles somehow. I think I saw a video about the cavitation problem.
I think cavitation is unlikely. The return line goes all the way to the bottom of the tank. It doesnt seem to matter if its full or half a tank. If I drive for a few hours, the fuel error is adding 8-10%. If I check them 30 minutes after warmup, they are 0 to 2% off. Im gonna get a gauge to monitor the fuel temps to verify. I dont have a infared thermometer.
Fasterthangas
Posts: 18
Joined: 2021 May 18, 15:21
Location: Phoenix, AZ
Vehicle Information: 94 Mustang GT
Stock bottom end/cam
Promaxx heads
Fully ported Edelbrock Performer RPM 1
PMAS HPXE slot Maf in 2.5" tube
Accufab 75mm TB with Fox TPS and IAC
Single 62/66 Garrett turbo
Intercooler
Dual 38mm Precision wategates
Precision 64mm bov
Astro A5 5 speed
3.55 gears
26.4" rear tires

Re: fuel pump questions

Unread post by Fasterthangas »

It's my opinion that you don't need 2 pumps. I'm willing to bet one 340lph pump will be fine for your hp. Did you run new wiring to the pumps and what gauge?
I had a similar issue until I went to heavier gauge wiring from the battery to the pump. I now get a good 14v at the pump.
As an example; I ran a 190lph pump on a 400hp 347 with 34lb injectors. I never ran out of fuel.
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